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Tell Me About Ergonomic Lifting Systems

Articulating Jib Crane | Ergonomic Lifting Systems | Ergonomic Jib Arm Cranes

Historically, employees in work environments were trained on proper lifting techniques in order to reduce the cost of work-related injuries involving heavy lifting.  However, there has been little evidence to prove that this solution offers any real benefits. Accidents due to lifting can result in a loss of productivity and profits. Ergonomic lifting systems fill the gap between the type of lifting devices that have been used traditionally and robotic ones. They are designed to minimize the risk of injury to workers while lifting. Another benefit is many of these systems are also designed to enable a single operator to do the work of multiple operators, which saves on manufacturing costs. As for the cost, investment in them will end up paying for itself because of the savings gained from reductions in worker’s injuries and increased worker productivity. These devices allow operators to move and lift in a natural way. Some devices enable operators to maneuver as if it is an extension of their own hands.

Ergonomic lifting systems can be designed to fit the individual needs a customer may be facing. They can be designed to be used for any type of industry. Products that lifting systems can be designed to handle include boxes, building material bags, automotive parts, wood panels and much more. Systems can be designed to provide solutions for the following:

  • Ergonomic cranes
  • Ergonomic Design
  • Zero gravity lifters and balances
  • Ergonomic lift tables and lifts
  • Lift design and build
  • Lift assist hoists
  • Material handling vertical lifts
  • Vacuum lift assist devices and industrial manipulator arms
  • Ergonomic jibs crane system
  • Pick and place applications end effectors
  • Workstation design and build

Many new advances have been made in the design of ergonomic lifting systems. New features like comfort-grip handles and articulating arms. Comfort grips allow the operator to have a comfortable, ergonomic grip and an integrated control lever that allows a single operator to lift and lower loads in one smooth motion. This approach is ideal for customers who unload heavy lifting.

Articulating arms have a second arm that can be used to fasten tools and for handling operations. They feature a second axis pivot at the end of the parallel tubes along with an extension that allows the operator to reach the entire work area.

Keeping workers safe is the most important value of any ergonomics lifting system. Ergonomics is becoming important to ensure that people working with these systems can safely achieve top performance in their work. In meeting challenges brought forth with an aging and diminishing workforce, ergonomics is crucial in reducing strain and stress on operational efficiency. The trend is where ergonomic lift devices will pair the strengths of technology and robotics with the intuition and adaptability of human operators.

Intelligence is also being added to many devices. Old pneumatic balancer technology is being replaced with servo drive/PLC controlled lifters for applications that cannot be automated due to the requirement of needing operator’s intelligence. Crane systems such as these provide the customer with feedback capabilities. The lifter is able to tell the operator what is happening and can assist in detecting loads, such as detecting and notifying an operator not to release a load when it detects that the load is not properly seated. Technology such as this in ergonomic lifting comes at a much higher cost. However, the return on investment can be had immediately if it prevents certain common incidents such as an operator blowing out his rotator cuff or dropping and damaging a valuable part.

The impact of ergonomics on work progress improvement should be mandatory to the equipment selection and specification process in selecting a system. Worker feedback will generate initial buy-in and ownership from the worker who will be tasked with using it, which will increase productivity. There is a quantitative guideline for ergonomic impacts but many employers are taking a more subjective assessment to impact. The person actually using the equipment should be considered.

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What You Need to Know about Material Handling Equipment

Material Handling Equipment

Material handling is the development, protection, storage and control of materials and items all through manufacturing, warehousing, distribution, consumption and disposal. As a procedure, material handling equipment incorporates an extensive variety of manual, semi-automated and computerized equipment and systems that support logistics and make the work supply chain activities. Like other manufacturing industries, producers of material handling equipment (lift trucks, transports, automated storage and recovery systems, order picking equipment, overhead cranes, so on.) had it entirely rough during the recession. You have to look for an accomplice, not a seller. You have to pick a material handling partner who will listen to your strategic objectives and long-term objectives, not only fill an equipment order. A true accomplice will give solutions that are consistent with your entire mission.

Material Handling Equipment and Lift Trucks

“You may have an excessive number of lift trucks”. It might sound odd to hear that from a lift truck manufacturer but it may be valid. Fleet optimization can be a central point in whether an organization is operating cost-effectively. Work with a material handling partner to assess your lift truck fleet and decide how to keep running at most maximum uptime and effectiveness. Getting precise, real-time data is necessary for decision making about how to best manage with the lift truck fleet.

Optimizing your operations doesn’t need to mean accepting trade-offs. In many organizations, the purchasing and operations functions work hard to autonomously meet objectives to minimize costs and maximize output. By adopting a complete strategy to analyze asset purchases and moving product, organizations can better position themselves to lower expenses and upgrade proficiency simultaneously. To help organizations finish this errand and remain focused, some lift truck manufacturer is giving entire material handling solutions, besides just the lift truck.

New Technologies in Material Handling Equipment

Remember, don’t fear new technologies. Testing substitute energy and battery charging preferences are still a need for the industry. According to different researches, it shows higher efficiency and more manageable operations with these energy alternatives. For a few applications, there is an increasing interest for the potential for automated guided vehicles to lower labor costs and increase efficiency. You have to remain on top of the most recent innovations available and be open-minded about attempting another technology (perhaps a bridge crane). It might fundamentally enhance your operations.

A lift truck is more than a bit of capital equipment. In the lifecycle of a lift truck, the initial expense is just around 10% of its aggregate expense. The maintenance and operation (that includes parts and labor) represent the greater part of a lift truck’s cost. You have to carefully analyze and completely realize your lift truck fleet to capitalize on the efficiency of your assets. Understand how every truck’s efficiency should be utilized, how each truck is actually operated, how to take care of it and how to change if required.

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Things to Consider with an Overhead Crane

Quick Lift Systems | Overhead Crane Sale

When it comes to the material handling equipment, the overhead crane is very useful. It has been one of the most useful pieces of equipment in the industrial environment. It is hard to move materials from one place to another but with the help of an overhead crane, anything is possible because it is adaptable in any work. Hence, if you want to make your work be done in an instant, there are overhead crane sale which you can avail anytime. Purchasing this equipment especially if you have your own company is an investment which will never disappoint you because it performs the job that is expected for it to do.

When you buy the overhead crane sale, you will absolutely gain a lot of advantages that will satisfy your expectations. When you have this equipment, you will never have any problem when it comes to moving heavy materials inside without making use of the aisles. Unlike using a fork truck, the aisle is needed hence can block the way. But with an overhead crane, you will never have to worry about the space in the aisle because it will be used in a space which will not be a distraction while doing your business.

Finding the Right Overhead Crane Sale

Another advantage that you can get when you have a bridge crane is that you are secured because it is safe to use because it is located to where there will never be any problem and will not cause any collision which can be dangerous to the people who are around the equipment. In addition, there are devices that are installed in the equipment so that it will not cause any problem. In addition, with an overhead crane, everything is handy because it is versatile with all kinds of accessories when it comes to hooks. Whatever type of hooks that you would want to install with the equipment, you can do it.

Moreover, it is hard to move heavy loads of materials from one point to another without making use of the aisles or disturbing other people but with an overhead bridge crane, you can easily transport one material to another place without being a destruction to others or interrupt them from their busy schedules. Also, you will be able to save a lot of money when you use this kind of crane because you will never have to spend a lot when you are operating the equipment and that is all because you will not need an energy, batteries or tanks because you can operate it manually.

Hence, if you want to make the work easily and quickly done in your company, finding an overhead crane sale will be helpful. It will help you when it comes to staging works, transportation, storing materials and more. You will never have to carry the heavy loads in your office or warehouse one by one because by just having an overhead crane, all the works can be done abruptly. If you want to have this kind of equipment, you should buy an overhead crane for sale so that you can make your job lighter and you will also save money.

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The Bridge Crane Uses in Material Handling

free standing bridge crane | material handling

Bridge cranes are one of the most widely used pieces of material handling equipment. To safely move material from point A to point B there is not a piece of equipment as versatile. Bridge cranes take many forms and are highly adaptable to many environments. Here are some of the many advantages of using bridge crane:

  • Bridge cranes can move to places where no other piece of equipment can reach. Have you ever had your fork trucks’ path blocked and you had to divert manpower to clear an aisle. Well an overhead bridge crane can make it around the obstruction with ease. If an independent running pushbutton station (a pushbutton station on its own track so it can be controlled anywhere along the bridge) or radio remote control is provided as the control method, your operator can be in guide himself around the obstructions and still control the crane. You can arrange your plant floor around how you do business and not worry as much about obstructions on your factory floor.
  • Your floor space is cleared up because your supports for the crane are out of the way. Typically your crane provider can come up with a column design that is freestanding and can be aligned with your building columns or along walls. You can choose a ceiling mounted crane (typically on new building designed for the loadings) or you can support the crane from the floor. Sometimes a combination of the two can be used with some supports from the floor and some from the ceiling of your building.
  • The material handling operator can put himself into the optimum location to safely move the load. The fork lift creates blind spots which are inherent with the structure around the operator. The fork lift can be prone to overturning (which is the leading cause of death with a forklift), Pedestrian can be struck by a forklift, driver or employee can be crushed by a forklift, or the driver can fall from the forklift. Material handling cranes can also be outfitted with anti-collision devices to keep them from colliding with cranes in the same bay or end stops.
  • Bridge cranes are very versatile when it comes to below the hook accessories. The types available are limitless. Below the hook accessories include spreader bars, c-hooks, weight scales, custom designed lifting tooling, manipulators, and vacuum lifts to name a few. Many shop cranes have several different below the hook tools which are changed out for the particular job.
  • Heavier loads can be handled while keeping your plant personnel away from the load. Forklifts require your operator to be within close proximity to the load. With a bridge crane, the operator can rig the load and then move away from danger when using the above referenced radio or independent traveling pushbutton station. Make sure you familiarize yourself with your crane’s lift capacity before you start loading it. If you overload it, you could face expensive repairs. And if the crane collapses, it could cause employee injuries as well.
  • Your entire plant can be covered with no dead spots of coverage. An overhead bridge crane can travel right over the load, even without a clear path or aisle. This allows the most flexibility when setting up your plant design.
  • When you depend on forklifts to move items around your facility, you have to not only pay to operate those forklifts, but you have to pay for operators as well. You also have to pay for more repairs on each forklift. With an overhead crane, you only have to pay to power and operate one device with one operator. Operating costs are very inexpensive with a bridge crane. From no energy requirements for a completely manual system, to a very economical three phase system. There is no need to charge batteries or have tanks filled. The bridge crane is always ready to work.
  • A recent trend is to help with material handling in their work cell. Small ergonomic work cell bridge cranes have replaced the worker moving the product manually and allowing them to pick up the product with a lift assist. A typical 50 pound load can now be picked up with the crane and the operator will only see one half of a pound of push pull force at the hook. When a work station crane is equipped with custom lifting tools the job can be done with higher productivity and less product damage.
  • Whether it is handling larger loads or taking the load off of your workers, they will be more productive with a bridge crane. In high cycle applications with lighter loads a bridge crane is easily justified with ROI in a very short time.
  • With a bridge crane your work force can include both sexes, as well as smaller workers who might not be able to do the job of manually handling the load. As our work force ages, and includes more females this is an even more important consideration.