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Some Things You Need to Know about Overhead Crane Safety

Overhead Crane Area

For crane operators, safety lessons are an absolute must. This is not a piece of machinery that you can just ‘get the hang of’. It is not something that anyone can just use without proper instructions and lessons on safety.

So before you start using an overhead crane, here are a few things that you need to keep in mind for safety reasons:


What overhead crane operators always need to keep in mind is that they are responsible for the safety of other people. This is why they must be trained and authorized before they start using the crane. Part of their training includes knowing what the crane’s characteristics are. What is the overhead crane capable of doing and what are its limitations? So you will need to know how much weight you can lift and anything over that is dangerous. You should also familiarize yourself with the area in which you will be operating the overhead crane. Another thing you need to familiarize yourself with is the proper terminology. There are no complicated terms to memorize here. But you should know what all the parts are called and what their function is so when it comes to maintenance and repairs; you know what you are doing.

Always inspect before you operate

When you buy the overhead crane first you will obviously be inspecting it thoroughly. But even after that, you need to inspect the overhead every time you are going to operate it. Your crane should always be in a secluded area where no one may accidentally get hurt. Before you start operating, carefully check the various parts of the crane. For example, check the condition of the hoist, the hook and lubrication, and the alignment of the bridge. Make sure all of it is working smoothly. If at any point you find a problem, do not use the crane. Notify your superior so they look at it carefully as well. If the problem is a small one that someone can fix on the spot, you can go ahead. But if you don’t think you or your colleagues can handle it; call a professional right away and get the problem fixed.

Inspect the rigging

Since the rigging is lifting the load, you need to check it for any signs of wear and tear. Before you lift a load, make sure the load does not exceed the capacity of the rigging. Check all other connections handle as well. If there are any signs of rotting or holes or any other defect, have your superior call a professional.

Lifting the load

Any experienced overhead crane operator is comfortable in his job but also knows that he can never be careless about it. This is why, despite years of practicing; crane lifting operators need to be careful and alert every time they lift a load. They make sure the load is within the capacity of the overhead crane and all sling devices are in use. Before they start lifting the load, they notify all the people in the area. It is important for the operator to have a clear view when they are operating overhead crane so they can avoid accidents.

While you are operating the crane remember to avoid any sudden stops and starts. Because that will put unexpected pressure on the sling and will also cause the load to jerk or swing and you definitely don’t want that. Even if the load is secure on the sling you never know what the sudden jerk might do. This can cause injuries, accidents or damage to the bridge crane itself. You should also keep both hands on the control at all times so you don’t make any mistakes.


There are several hazards that can arise when you are operating an overhead crane. We will discuss a few of these hazards and what their solutions are.

  • Overloading

Overloading can cause very serious structural and mechanical failures in overhead cranes. A crane’s operational capacity is there for a reason and it is very important for you to follow that capacity limit. If a crane is overloaded it can end up with some serious and irreversible structural damages. You need to be careful that you do not suddenly drop the load, swing is or lift a load beyond its capability as all of this causes overloading. This is why crane operators need formal training and certification so they are aware of all these issues and safety hazards. They are taught how to not only use their crane but to use in a safe manner.

  • Electrical hazards

With overhead crane overloading is not the only thing you need to be careful of. If the crane comes into contact with a power source during operation, it can cause a serious accident. This is known as power line contact. It happens when the metal parts of the overhead crane such as the boom or the hoist line comes into contact with a power source. The person touching the crane, usually the operator, is the one who gets electrocuted. If the power surge is great, it can cause grave injuries or even death. But the danger is also to anyone standing close to the crane. To avoid such hazards, it is important for the crane operator to keep the crane away from all unsafe areas. This means the overhead crane needs to be at least 10 feet away from a power line at all times.

  • Falling loads

This is another hazard that can cause serious injuries and property damages. It is responsibility of the operator to steer clear of all people and objects. But it is also the responsibility of the people to stay away from the crane while it is being operated and to keep valuable objects away from it as well.

Overhead crane safety measures can be fully implemented if not the operator but other staff members are also educated about them properly. This way you can avoid property damages and injuries.

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What Are Some Crane Safety Techniques?

crane safety, ttrac

Practiced by crane operators, crane safety maintenance personnel and other employees continue to be of critical importance in minimizing the incidence of accidents. Technology can go only so far in eliminating the dangers. Human error continues to be a major cause of crane accidents. Human error may include such factors as failing to perform regularly scheduled inspections or maintenance, personnel entering restricted areas where they are not authorized to be, momentary inattention and exceeding the rated load capacity of a crane. Due to their power, cranes need to be operated with respect and knowledge. All personnel responsible for crane operation need to be properly trained in crane safety techniques and crane operations to assure safe handling of the equipment. Within a year, injuries caused by working with or near cranes, hoists and similar equipment account for thousands of lost-time claims. There are certain crane safety rules that must be followed by everyone who works with or near this type of crane equipment. Here are some safety precautions for workers in the operating areas of cranes or hoists, but who are not directly involved with their operation or use:

– Stay alert and pay attention to the warning signal from overhead hoisting equipment.
– Never stand or walk under a load, whether it’s moving or stationary.
– Always warn others of moving and approaching overhead loads.
– Never attempt to distract signal persons or operators of the overhead equipment while they are performing their jobs.
– Always obey warning signs, especially those that are posted in critical areas. Now let’s discuss the safety rules for operators, signal persons and hookup crews.
– Check to see that the equipment you are about to operate has been properly inspected and is certified for operation.
– Perform an operational inspection as required for that piece of equipment.
– Test the warning signal or device to make sure it is working properly.
– Never operate a crane that is unsafe.
– Before starting work, check the brakes and all controls.
– Never permit an unauthorized person to operate the crane or give the signals.
– Always be sure that the operator and signal persons are in direct and clear view, or in communication by phone.
– Never carry a load over other workers.
– Always use warning signals before and during moves.
– Never allow anyone to ride on the load or hooks.
– If a load appears to be slung improperly, lower it and have it adjusted.
– When oiling, adjusting or repairing the equipment, always lock the main control in the off position or have someone guard it.

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OSHA Crane Regulations | Secret Techniques

OSHA Crane Regulations

Any large parcel of equipment must certainly be handled by the correct OSHA crane regulations. Further, they ought to have appropriate knowledge of OSHA crane regulations and wear appropriate clothing when operating the crane equipment. Additionally, There are several parties which could potentially be held liable for a crane accident in Chicago, which might consist of third parties for instance a contractor or the manufacturer if there’s a defect within the equipment. Furthermore, while operating the overhead crane, the job site needs to be free of movement of men along with material to prevent any accidents.

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PAT Hirschmann system is mostly designed to allow the operators to recognize the possible capacity of the crane system. There are really new restrictions concerning how far a crane has to be from power lines when it’s being assembled, operating or traveling. The vehicle should be used to raise workers to any work location that is certainly over the ground. Of the single most drills which is frequently ignored is the normal practice of the process of emergency evacuation from the building.

Rigging plays an extremely important role in crane operations.If you’re careless, and also the load isn’t Rigged properly, someone could get hurt… even killed. Always wear total safety gear constantly. Manufacturers must also ensure there are no defects within the crane which could cause a crane accident in Chicago. It’s just that all vehicles want the respect and attention in order that accidents are minimized.

Safety Training | OSHA Crane Regulations

Most individuals find themselves unemployed at some point in their own lifestyle. For the industry owner, the real key to safety is training. When an employee cannot read, someone who is qualified ought to be provided to assist the employee to understand all of the appropriate requirements tied up with the lift and the manner to cope with different situations. Mismanagement within the operation can lead to severe damages in a number of ways.

Inform us about your own requirements of overhead cranes. This assures the customer as well as our service crews a secure and productive project. Generally, this sign includes a pictogram of the man falling on the ground.

Most crane workers have to be at least 18 years old and must get appropriate training. By utilizing the right personal protective equipment (PPE) for the particular construction related job the complete crew can really feel as if their wellness and safety are truly the most critical factors at work. The company must also be effective at providing any training essential to operate each machine safely. It takes a great understanding of workshop equipment to make every one of the perfect decisions and in addition, you need to learn using and keeping up different equipment correctly.